Download ABB S3 IRB1600 3HAC023637-001 Procedures Rev- En PDF

TitleABB S3 IRB1600 3HAC023637-001 Procedures Rev- En
TagsRobot High Voltage Power Supply Electrostatic Discharge
File Size8.5 MB
Total Pages184
Table of Contents
                            Overview
Product documentation, M2004
How to read the product manual
1 Safety
	1.1. Introduction
	1.2 General safety information
		1.2.1. General information
			1.2.1.1. Safety, service
			1.2.1.2. Limitation of Liability
			1.2.1.3. Related information
		1.2.2. Safety risks
			1.2.2.1. Safety risks during service work on robot
			1.2.2.2. Safety risks related to gripper
			1.2.2.3. Safety risks related to tools/workpieces
			1.2.2.4. Safety risks related to pneumatic/hydraulic systems
			1.2.2.5. Safety risks during operational disturbances
			1.2.2.6. Safety risks during installation and service
			1.2.2.7. Risks associated with live electric parts
		1.2.3. Safety actions
			1.2.3.1. Safety fence dimensions
			1.2.3.2. Fire extinguishing
			1.2.3.3. Emergency release of the robot's arm
			1.2.3.4. Brake testing
			1.2.3.5. Risk of disabling function "Reduced speed 250 mm/s"
			1.2.3.6. Safe use of the Teach Pendant Unit
			1.2.3.7. Work inside the manipulator's working range
	1.3 Safety related instructions
		1.3.1. Safety signals, general
		1.3.2. DANGER - Moving manipulators are potentially lethal!
		1.3.3. WARNING - The unit is sensitive to ESD!
		1.3.4. WARNING - Safety risks during work with gearbox oil
2 Installation and commissioning
	2.1. Introduction
	2.2 Unpacking
		2.2.1. Pre-installation procedure
		2.2.2. Working range
	2.3 On-site installation
		2.3.1. Lifting robot with roundsling
		2.3.2. Manually releasing the brakes
		2.3.3. Orienting and securing the robot
		2.3.4. Load diagrams
		2.3.5. Loads
		2.3.6. Fitting equipment on the robot (robot dimensions)
		2.3.7. Installation of signal lamp (option)
	2.4 Restricting the working range
		2.4.1. Introduction
		2.4.2. Installation of additional mechanical stops on axis 1
		2.4.3. Installation of additional mechanical stop on axis 2
		2.4.4. Installation of additional mechanical stops on axis 3
		2.4.5. Installation of position switch, axis 1
	2.5 Electrical connections
		2.5.1. Connectors on robot
		2.5.2. Robot cabling and connection points
		2.5.3. Customer connections on the robot
3 Maintenance
	3.1. Introduction
	3.2 Maintenance schedule and expected component life
		3.2.1. Specification of maintenance intervals
		3.2.2. Maintenance schedule
		3.2.3. Expected component life
	3.3 Inspection activities
		3.3.1. Inspection, damper axes 2, 3 and 5
	3.4 Replacement activities
		3.4.1. Oil in gearboxes
		3.4.2. Oil change, gearbox axes 5 and 6
		3.4.3. Replacement of measurement system battery pack
	3.5 Cleaning activities
		3.5.1. Cleaning, complete robot
4 Repair
	4.1. Introduction
	4.2 General procedures
		4.2.1. Performing a leak-down test
		4.2.2. Mounting instructions for bearings
		4.2.3. Mounting instructions for seals
	4.3 Complete manipulator
		4.3.1. Replacement of cable harness
	4.4 Upper and lower arm
		4.4.1. Replacement of complete upper arm
		4.4.2. Replacement of complete lower arm
		4.4.3. Replacement of wrist unit
		4.4.4. Replacement of damper, axis 2
		4.4.5. Replacement of damper, axis 3
		4.4.6. Replacement of damper, axis 5
	4.5 Frame and base
		4.5.1. Replacement of base
		4.5.2. Replacement of serial measurement unit
		4.5.3. Replacement of push button unit
	4.6 Motors
		4.6.1. Replacement of motor, axis 1
		4.6.2. Replacement of motor, axis 2
		4.6.3. Replacement of motor, axis 3
		4.6.4. Replacement of motor, axis 4
		4.6.5. Replacement of motor and timing belt, axis 5
		4.6.6. Replacement of motor and timing belt, axis 6
	4.7 Gearboxes
		4.7.1. Replacement of gearbox, axes 1-2
		4.7.2. Service work on gearboxes, axes 3, 4, 5 and 6
5 Calibration information
	5.1. Introduction
	5.2. Calibration methods
	5.3. Calibration scales and correct axis position
	5.4. Calibration movement directions for all axes
	5.5. Updating revolution counters
	5.6. Checking the calibration position
                        

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