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TitleBalancing of Rotating Masses
TagsRotation Around A Fixed Axis Rotation Mechanical Engineering
File Size366.1 KB
Total Pages8
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Page 1

BALANCING OF ROTATING BODIES








SUMMARY

In heavy industrial machines such as steam turbines, internal combustion engines and electric
generators, unbalanced rotating bodies could cause vibration, which in turn could cause
catastrophic failure. This chapter explains the importance of balancing rotating masses. It also
explains both static and dynamic balance, i.e. balancing of coplanar and non-coplanar masses.


1. INTRODUCTION

The balancing of rotating bodies is important to avoid vibrations. In heavy industrial
machines such as steam turbines internal combustion engines and electric generators,
vibration could cause catastrophic failure. Vibrations are noisy and uncomfortable and when
a car wheel is out of balance, the ride is quite unpleasant. In the case of a simple wheel,
balancing simply involves moving the centre of gravity to the centre of rotation but as we
shall see, for longer and more complex bodies, there is more to it. For a body to be
completely balanced it must have two things: static balance and dynamic balance.


• Static Balance (Single-plane balance). This occurs when the resultant of the
centrifugal forces is equal to zero and the centre of gravity is on the axis of rotation.


• Dynamic Balance (Two-plane balance). This occurs when there is no resulting
turning moment along the axis.

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2. STATIC BALANCE

Despite its name, static balance does apply to things in motion. The unbalanced forces of
concern are due to the accelerations of masses in the system. The requirement for static
balance is simply that the sum of all forces on the moving system must be zero.

Another name for static balance is single-plane balance, which means that the masses which
are generating the inertia forces are in, or nearly in, the same plane. It is essentially a two-
dimensional problem. Some examples of common devices which meet this criterion, and thus
can successfully be statically balanced, are: a single gear or pulley on a shaft, a bicycle or
motorcycle tire and wheel, a thin flywheel, an airplane propeller, an individual turbine blade-
wheel (but not the entire turbine). The common denominator among these devices is that they
are all short in the axial direction compared to the radial direction, and thus can be considered
to exist in a single plane. An automobile tire and wheel is only marginally suited to static
balancing as it is reasonably thick in the axial direction compared to its diameter. Despite this
fact, auto tires are sometimes statically balanced. More often they are dynamically balanced.

Figure l-a shows a link in the shape of a "vee", which is part of a linkage. We want to
statically balance it. We can model this link dynamically as two point masses m1 and m2
concentrated at the local CGs of each "leg" of the link as shown in Figure l-b.
These point masses each have a mass equal to that of the "leg" they replace and are supported
on massless rods at the position (R1 or R2) of that leg's CG. We can solve for the required
amount and location of a third "balance mass" to be added to the system at some location

in order to satisfy the equilibrium.


 
Figure 1: Static Balancing


Assume that the system is rotating at some constant angular velocity . The accelerations of
the masses will then be strictly centripetal (toward the centre), and the inertia forces will be
centrifugal (away from the centre) as shown in Figure 1. Since the system is rotating, the
figure shows a "freeze-frame" image of it. The position at which we "stop the action", for the

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purpose of drawing the picture and doing the calculations, is both arbitrary and irrelevant to
the computation. We will set up a coordinate system with its origin at the centre of rotation
and resolve the inertial forces into components in that system. Writing the equilibrium
equation for this system we get:


0                          1  

                        1  




he terms on the right sides are known. Then one can solve for the magnitude and direction

   


Note that the only forces acting on this system are the inertia forces. For balancing, it does
not matter what external forces may be acting on the system. External forces cannot be
balanced by making any changes to the system's internal geometry. Note that the 2 terms
cancel and equation (1-a) could be re-written as follows.



Breaking into x and y components:


1


T
of the product  needed to balance the system.


                   1




         1


the product  is calculated from equation 1 , there is infi ity of solutions

either

combination of and is chosen, it remains to design the physical counterweight.

,

After n
available. We can select a value for and solve for the necessary radius at which
it should be placed, or choose a desired radius and solve for the mass that should be placed
there.

Once a
The chosen radius is the distance from the pivot to the CG of whatever shape we create
for the counterweight mass. A possible shape for this counterweight is shown in Figure l-c.
Its mass must be  distributed so as to place its CG at radius and at angle  .


Example 1 (Static Balance)

The system shown in Figure 1 has the following data:

1.2  1.135  at Ѳ 113.4
1.8  0.822  at Ѳ 48.8


Find the mass-radius product and its angular location needed to statically balance the system.

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Solution:



















3. DYNAMIC BALANCE

ynamic balance is sometimes called two-plane balance. It requires that two criteria be met.
e z o ( ta nce) plus the sum of the moments must also be


D
T s tic bala
ze






nclude the axis of rotation of the assembly such as planes

otating object or assembly which is relatively long in the axial direction compared to
the radial direction requires dynamic balancing for complete balance. It is possible for an

th assembly in
se arated along

the shaft length. A summation of -ma forces due to their rotation will be always zero.
eir inertia forces form a couple which rotates with the masses

he sum of the forces must b
ro.

er


hese moments act in planes that iT

XZ and YZ in Figure 2. The moment's vector direction, or axis, is perpendicular to the
assembly's axis of rotation.

Any r

object to be statically balanced but not be dynamically balanced. Consider e
Figure 2. Two equal masses are at identical radii, 180o apart rotationally, but p

However, in the side view, th
about the shaft. This rocking couple causes a moment on the ground plane, alternately lifting
and dropping the left and right ends of the shaft.

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Some examples of devices which require dynamic balancing are: rollers, crankshafts,

 
Figure 2: Balanced Forces – Unbalanced Moments [1] 


To correct dynamic imbalance requires either adding or removing the right amount of mass at
the proper angular locations in two correction planes separated by some distance along the
shaft. This will create the necessary counter forces to statically balance the system and also
provide a counter couple to cancel the unbalanced moment. When an automobile tire and
wheel is dynamically balanced, the two correction planes are the inner and outer edges of the
wheel rim. Correction weights are added at the proper locations in each of these correction
planes based on a measurement of the dynamic forces generated by the unbalanced, spinning
wheel.


is always good practice to first statically balance all individual components that go into an

s t1, t2 and t3. We want to dynamically balance the system. A three-dimensional
oordinate system is applied with the axis of rotation in the Z direction. Note that the system



camshafts, axles, clusters of multiple gears, motor rotors, turbines, and propeller shafts. The
common denominator among these devices is that their mass may be unevenly distributed
both rotationally around their axis and also longitudinally along their axis.


It
assembly, if possible. This will reduce the amount of dynamic imbalance that must be
corrected in the final assembly and also reduce the bending moment on the shaft.

Consider the system of three lumped masses arranged around and along the shaft in Figure 3.
Assume that, for some reason, they cannot be individually statically balanced within their
own planes. We then create two correction planes labelled A and B. In this design example,
the unbalanced masses m1, m2, m3 and their radii R1, R2, R3 are known along their angular
location
c
has again been stopped in an arbitrary freeze-frame position. Angular acceleration is assumed
to be zero. The summation of forces is:



Dividing out the and rearranging we get:

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3
Breaking into x and y components:



3



Equations (3-c) have four unknowns in the form of products at plane A and products
t plane B. To solve, we need the sum of the moments which we can take about a point in one

n p The moment arm (z-distance) of each force
measured from plane A are labelled  ,  ,  , in the figure; thus

 

 
Figure 3: Two plane Dynamic Balancing [1]


       3


Dividing out the  , breaking into x and y components and rearranging:
The moment in the XZ plane (i.e., about the Y axis) is:


 



a
of the correctio lanes such as point O.

       3



       3


hese can be solved for the products in x and y directions for correction plane B which

ane A. Equations (1-
lane to find the angles at which the

alance masses must be placed and the product needed in each plane. The physical

T
can then be substituted into equation (3-c) to find the values needed in pl
d) and (1-e) can then be applied to each correction p
b

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counterweights can then be deigned consistent with the constraints outlined in the section on
static balance. Note that the radii and do not have to be the same value.


Example 2


(Dynamic Balance)

The system shown in Figure 3 has the following data:

Find the mass-radius products and their angular locations needed to dynamically balance the
system using the correction planes A and B.

at
at
at


The z-distances in metres from the plane A are:




Solution:

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